Continuous Composite Press Production Line
The Continuous Composite Press Production Line is an advanced manufacturing system designed for the continuous consolidation and lamination of thermoplastic composite materials. It is widely used to produce high-performance composite sheets, panels, and laminates reinforced with continuous fibers, woven fabrics, non-woven mats, or UD tapes.
Two types: Teflon Belt Continuous Press Line and Double Steel Strip Continuous Composite Press Machine
Using a precision-controlled double-belt press system, the line applies constant heat and pressure to achieve uniform thickness, high mechanical strength, and excellent surface quality.
This equipment is ideal for automotive lightweight panels, construction boards, industrial laminates, and functional composite sheets.
Raw Materials
Reinforcement Materials: Continuous glass fiber fabrics、Carbon fiber fabrics、UD tapes、Non-woven mats
Matrix Materials: PP (Polypropylene)、PA (Nylon)、PET、PPS、PE、TPU
Teflon Belt Continuous Press Line
Production Process
Typical Process Flow:
Process Features:
1.Continuous feeding & automatic alignment system
2.Multi-zone heating control for precise temperature management
3.High-pressure double-belt press for uniform consolidation
4.Servo-controlled thickness adjustment
5.Online thickness and temperature monitoring
6.PLC centralized control system
Technical Parameters
| Model | BTTY-600 | BTTY-1000 | BTTY-1500 | BTTY-2000 | BTTY-3000 | BTTY-3200 |
| Effective width(mm) | 600 | 1000 | 1500 | 2000 | 3000 | 3200 |
| Product Thickness | 0-150 mm | |||||
| Length of combined heating module: | 1.5m，2m | |||||
| The reference length of the combined cooling module | 1.5m，2m | |||||
| Main machine hot pressing system: | double roller module, circulating roller module, isobaric module | |||||
| Heating method: | electric heating, oil heating, radiant heating | |||||
| Process temperature | ~250°C | |||||
| Running speed | 0.5 ~ 10m/min | |||||
| Control System | PLC + HMI Touch Screen | |||||
Parameters can be customized based on material system and final product requirements.
Double Steel Strip Continuous Composite Press Machine
Production Process
Process Features:
Preheating Zone → Hot Pressing Zone → Calibration Zone → Cooling Zone → Haul-off & Cutting
(The steel belts guarantee smooth surface quality and consistent pressure distribution.)
Technical Parameters
| Model | BTTY-600 | BTTY-1000 | BTTY-1500 | BTTY-2000 | BTTY-3000 |
| Effective width(mm) | 600 | 1000 | 1500 | 2000 | 3000 |
| Product Thickness | 0-50 mm | ||||
| Length of combined heating module: | 1.5m，2m | ||||
| The reference length of the combined cooling module | 1.5m，2m | ||||
| Main machine hot pressing system: | plate-type module, circulating roll module | ||||
| Heating method: | electric heating, oil heating, radiant heating | ||||
| Process temperature | ~400°C | ||||
| Running speed | 0.5 ~ 5m/min | ||||
| Control System | PLC + HMI Touch Screen | ||||
Parameters can be customized based on material system and final product requirements.
Features:
1.The heat sealing temperature is high, up to 400°C.
2.The main frame is processed as a whole, annealing treatment, small deformation, high flatness
3.Modular design
4.Continuous production, high efficiency
5.High pressure, the maximum linear pressure of the rolling module can reach 8oKNm, and the maximum surface pressure can reach 5MPa.
Core Advantages
Continuous Production
Stable high-output production compared to traditional batch presses.
Uniform Thickness & Surface Quality
Precision double-belt structure ensures consistent sheet flatness and surface smoothness.
High Mechanical Performance
Optimized pressure and temperature control ensures excellent fiber impregnation and consolidation.
High Automation
Recipe storage, automatic thickness adjustment, real-time data monitoring.
Flexible Configuration
Suitable for single-layer, multi-layer, sandwich-structure composites.
Application Fields
1.Automotive interior and structural panels
2.Construction wall and ceiling boards
3.Lightweight sandwich panels
4.Industrial protective sheets
5.Electrical insulation laminates
